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Large Diameter 51mm/ 58mm PCD Cutting Tool Blanks

Product Detail Information

 

The standard shape of RJ PCD Cutting Tool Blanks is round. Other shapes, such as rectangle, triangle, square, semi-circle and so on, can also be customized per customers' requirements.

RJ PCD Cutting Tool Blanks are available in 5 micron, 10 micron, 25 micron, and so on, mostly used for high precision cutting of non-ferrous metal (copper, aluminum, alloy ), finish processing of non-metal materials (porcelain, synthetic fibre, graphite materials), and wear resistance materials for surveying instruments, steering equipment, and supporting tools etc.

Advantages of PCD tool blanks:
1.  Long working life.
2.  Uniform surface finish.
3.  Reduces machine down time.
4.  Highly improved work piece quality and excellent dimensional control.
5.  Increase productivity.
6.  High material removal rate.
7.  Lower cost per piece.
8.  The working life of a PCD cutting edge is usually 50 to 250 times longer than that of traditional sintered carbide cutting tools.

 

RJ PCD Cutting Tool Blanks Application Recommendation:

Grades

Characters

Applications

Advantages

W5 fine grain size

1.Average grain size5μm
2.High diamond content over90%
3.Laser cutting or wire EDM    cutting

Aluminum, Brass/ Copper, Precious metals, Wood composites, Plastic

Excellent surface finish

W10 medium grain size

1.Average grain size10μm
2.High diamond content over90%
3.Laser cutting or wire EDM  cutting

14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides

Excellent resistance, good surface finish

W25 coarse grain size

1.Average grain size25μm
2.High diamond contentover90%
3.Laser cutting or wire EDM  cutting

14% Si/Al alloys, metal matrix composites, Bi-metals(aluminum/ cast iron), sintered ceramics and carbides

Long life, extremely high wear resistance

 Sizes Chart of RJ PCD Cutting Tool Blanks:

Shape

Product Code

Angle(°)

Diameter(mm)

Thickness(mm)

SCT11

360

11

1.6/ 2.0/ 3.2

SCT13

360

13.2

1.6/ 2.0/ 3.2

SCT16

360

16.2

1.6/ 2.0/ 3.2

SCT19

360

19.1

1.6/ 2.0/ 3.2

SCT30

360

30

1.6/ 2.0/ 3.2

SCT42

360

42

1.6/ 2.0/ 3.2

SCT51

360

51

1.6/ 2.0/ 3.2

STC58

360

58

1.6/ 2.0/ 3.2

 Note: The products can be manufactured per customer’s request as non-standard shapes such as rectangular, square, triangle, rhombus, sector and so on.

 

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Large Diameter 51mm_ 58mm PCD Cutting Tool Blanks

Large Diameter 51mm_ 58mm PCD Cutting Tool Blanks